Case Study Metal Forming Fluid
Process Variables
Equipment:
Schuler 5 station 250 metric ton hydraulic press
Material Gauge:
19 – 25
Applicator Type:
Unist Uni-Roller Type S
Application
Deep drawing and stamping
Previous Product
Two straight oil lubricants blended together
Substrate Type
Stainless steel, galvanized, enamelling iron
Customer Requirements
This customer was using two competitive straight forming oils that were blended together to achieve the required performance properties for their application. They perform deep drawing operations on stainless steel, and enamelling iron. The press operators were required to mix the lubricants together at different ratios depending on the application and substrate. They desired to simplify their forming operation and improve output consistency.
Solution
MetalForm 5125 was developed as a single product to meet performance requirements for all substrates and pressline applications. The customer was able to use MetalForm 5125 for all operations without the need for press line operators to measure and mix various lubricant blends. The improved capability of MetalForm 5125 has resulted in reduced lubricant usage, improved pressline operating efficiency, and more consistent part quality.
PUT OUR TEAM TO WORK FOR YOU