Case Study Metal Forming Fluid
Process Variables
Equipment:
Schuler 5 station 250 metric ton hydraulic press
Material Gauge:
19 – 25
Applicator Type:
Unist Uni-Roller Type S
Application
Deep drawing and stamping
Previous Product
Heavy-duty straight oil forming lubricant
Substrate Type
Stainless steel, galvanized, enamelling iron
Customer Requirements
This customer is performing heavy-duty drawing operations which require a viscous lubricant for successful forming. The drawn parts are then cleaned in a two stage immersion washer before further processing. Inadequate removal of the stamping lubricant has resulted in flash rust of washed parts. The customer required a heavy-duty forming lubricant that offered improved cleanability.
Solution
MetalForm 5125 is a heavy-duty stamping lubricant that was customized with improved wetting characterisitcs and controlled foam for efficient application. The viscosity and film strength of MetalForm 5125 were engineered to accomodate a wide range of forming operations. This product was further enhanced with chemistries that provide improved cleanability compared to their previous forming oil. After careful design and testing, MetalForm 5125 is meeting cleanability and lubricating goals. By switching lubricant technologies, this customer has improved the quality of their finished parts by eliminating flash rust associated with poor cleaning.
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